DG Sets
Installing a diesel generator requires careful planning and preparation to ensure that it functions properly and safely. Here are the basic steps involved in diesel generator installation:
Site Preparation: Choose a suitable location for the generator installation that is well-ventilated and accessible for maintenance. The area should be flat and level, and the soil should be compacted to prevent settling.
Generator Foundation: Construct a concrete foundation or use a prefabricated pad to support the weight of the generator. The foundation should be sized to the dimensions and weight of the generator, and it should be level and secure.
Fuel System: Install a fuel tank that is appropriately sized to provide fuel for the generator. The fuel tank should be located in a safe area and connected to the generator with appropriate piping.
Exhaust System: Install an exhaust system that directs the exhaust gases away from the generator and the building. The exhaust system should include a muffler and a rain cap to prevent moisture from entering the system.
Electrical Connections: Connect the generator to the building’s electrical system using appropriate wiring and a transfer switch. The transfer switch should be rated for the generator’s capacity and configured to switch power sources automatically in the event of a power outage.
Cooling System: Install a cooling system that circulates coolant through the engine to prevent overheating. The cooling system should include a radiator, a coolant pump, and a thermostat.
Battery System: Install a battery system that provides power to start the generator’s engine. The battery should be appropriately sized and connected to the generator’s starter motor and charging system.
Commissioning: Once the installation is complete, test the generator to ensure that it functions properly and safely. This may involve load testing, checking the fuel and coolant systems, and verifying that the electrical connections are correct.